Operational Excellence

New Product Introduction

Supplier
Management

Operational
Excellence

Quality
Management

@AmeliasBrain

Writer & Developer. SVG guru, policy nut, science nerd, & music fan

APQP
4
Nuclear

MidCal has expertise in a large number of manufacturing and assembly methods and processes. We are able to deploy tools and techniques to improve quality, efficiency, output and reduce costs.

Experienced in the setup and operational management of new and existing manufacturing facilities.

Through our background in the automotive industry, continuous improvement is embedded in our culture and the way we work.

Design For Manufacture and Assembly

  • Leadership in design for manufacture and design for assembly and process design.
  • Value stream mapping, process excellence, leadership, people and culture.
  • Expertise in a large number of manufacturing and assembly methods and processes.
  • Manufacturing input into DFMEA and PFMEA as part of an NPI process.
  • Applications of lessons learnt through extensive experience and knowledge.

Tooling & Equipment Optimisation

  • Fully integrated tooling solutions for design and process maturation.
  • Design and implementation of automated assembly equipment.
  • Our consultants have delivered single component production lines to full greenfield manufacturing facilities.
  • Specific experience in plastic injection moulding, tooling manufacture and operational setup.

Manufacturing Process Continuous Improvement

  • Experienced in the deployment of Lean / Six Sigma including,
    • Value Stream Mapping (VSM).
    • 5S.
    • Kaizen.
    • Problem-solving and route cause analysis.
  • Identification and delivery of cost reduction opportunities.
  • Synchronization of complete process chain including supplier base.
  • Training, coaching and mentoring complete manufacturing organisations and multi-tiered supply chains.